Written Scheme of Examination For Air Compressors

Is Your Air Compressor System Legally Compliant?

Your air compressor could be a ticking time bomb without proper inspection. If your system stores pressure exceeding 250 bar/litres, UK law requires a Written Scheme of Examination (WSE). This is not just paperwork – it protects your business, people, and equipment.

Control Gear has made compressed air installation compliance simple since 1973. Our WSE service ensures your system meets all legal requirements while preventing costly breakdowns and dangerous failures.

Need a WSE urgently or unsure if you are compliant?

What Is a Written Scheme of Examination?

A Written Scheme of Examination is a legally required document under the Pressure Systems Safety Regulations 2000 (PSSR 2000). It is essentially a detailed inspection plan for your compressed air system that:

  • Identifies all pressure equipment and safety-critical parts requiring examination
  • Specifies how often each component must be inspected
  • Details the type of safety inspection needed for each part based on complexity and size

  • Must be prepared by a ‘competent person’ or inspector with appropriate qualifications

‘According to the Health and Safety Executive, 90% of pressure system accidents are preventable with proper maintenance and inspection regimes.’

Source: HSE Pressure Systems Safety Guidelines, 2023

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Key Components Covered in a WSE

Component What is Examined Why It Matters
System Pressure Vessels
(air receivers, tanks)
Internal/external condition, welds, corrosion Prevents catastrophic ruptures
Safety Valves Calibration, operation, seals Ensures pressure relief works when needed
Pressure Gauges Accuracy, functionality Prevents dangerous overpressurisation
Pipework Connections, corrosion, supports Prevents leaks and system failures
Control Systems Function tests, safety interlocks Maintains operational safety

The Real Cost of Non-Compliance

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Without a valid WSE, you are not just breaking the law – you are risking:

  • Fines up to £20,000 for non-compliance with PSSR 2000
  • Insurance invalidation if accidents occur
  • Production downtime from preventable failures
  • Legal liability for injuries or damage
  • Reputational damage to your business

‘Recent industry data shows that unplanned downtime from air compressor failures costs UK businesses an estimated £180 million annually. Many of these failures could have been prevented with proper examination regimes.’

– Control Gear 

Source: British Compressed Air Society Survey, 2023

Our WSE Process: Simple, Thorough, Compliant

What is included in the WSE by Control Gear?

Typically, the inspection is undertaken by one of our qualified inspectors.

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1. Initial Consultation

We start by understanding your compressed air system and operations. Our team will do the following:

  • Review your current setup
  • Identify system components and safety-related equipment
  • Discuss your operational needs

 

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2. Comprehensive System Inspection

Our certified engineers conduct a thorough examination, including:

  • Pressure vessel assessment
  • Safety device testing
  • Operational risk evaluation
  • System efficiency analysis
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3. WSE Documentation and Certification

We create your statutory and legally compliant WSE package, including:

  • Detailed examination schedule
  • Component-specific inspection requirements
  • Clear, easy-to-follow documentation
  • Digital and physical copies for your records
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4. Ongoing Compliance Support

We do not just hand over paperwork and disappear. We also include:

  • Regular re-examination reminders
  • WSE updates when your system changes
  • Digital record-keeping assistance
  • Advice in accordance with the Written Scheme of Examination whenever you need it

Why Choose Control Gear for Your Air Compressor WSE?

Certified Expertise

  • 50+ years of compressed air experience since 1973
  • Fully qualified engineers with F-Gas certification
  • ISO 9001, 14001, and 45001 accredited
  • Specialists in air compressor regulations

Worry-Free Service

Our service team handles everything, including:

  • Notification when examinations are due
  • Convenient scheduling to minimise downtime
  • Comprehensive reports after every inspection
  • Clear advisories on any required actions

No Hidden Costs

  • Transparent pricing with no surprises
  • Fixed budgeting solutions available
  • Guardian Service plan option for 7–9 year coverage
  • Coverage includes parts, labour, and callouts

Tailored to Your Needs

  • Flexible service plans based on your system
  • Options from full management to parts-only
  • Customised examination schedules
  • Solutions for any budget or operational requirement
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Beyond Compliance: Benefits of Professional WSE Services

A proper Written Scheme of Examination delivers more than just legal compliance.

  • Extended equipment life: regular examinations catch issues before they damage expensive components
  • Improved energy efficiency: well-maintained systems use up to 30% less energy
  • Reduced carbon footprint: efficient systems mean lower emissions
  • Better air quality: regular inspection ensures cleaner compressed air
  • Peace of mind: knowing your system is safe and compliant

Ready to Ensure Your Air Compressor Compliance?

Do not risk operating without a proper Written Scheme of Examination. Contact Control Gear today to schedule your system assessment and get your WSE in place. We have been serving businesses throughout South Wales and the West, including the Cardiff, Newport, Swansea, Bristol, Stroud, and Swindon areas since 1973.

Control Gear – Your Complete Industrial Air Solution

Why Work With Us?

  • 50 Years Experience
  • One of the largest independent Fluid Power companies operating in the United Kingdom
  • Atlas Copco Premier Distributors
  • Diverse Market Coverage including 9 key specialisms