Air Compressor Servicing Merthyr Tydfil

Control Gear recognises the critical importance of compressed air for industries across South Wales, from Swansea to Cardiff and from Bridgend to Port Talbot. Whether it’s powering machinery or producing pure nitrogen and oxygen for various processes, businesses relying on compressed air systems can count on Control Gear to keep them operational.

Having grown into one of the UK’s foremost and largest compressed air specialists, our expansion is fueled by our technical expertise and our dedication to superior customer service. 

For over fifty years, we have served Merthyr Tydfil and surrounding areas including Neath and Llanelli. Whether you seek bespoke design and installation solutions, wish to engage with our comprehensive service contracts, or simply require a spare dryer, we’re prepared to help you optimize your compressor usage to suit your individual needs.

Air Compressors & Parts in Merthyr Tydfil

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We understand that compressed air is vital to your business, and our engineers are always available to assist. We provide a wide array of service packages, ranging from sporadic repairs to comprehensive total responsibility contracts.

With decades of experience, our technical team can conduct a thorough audit of the equipment currently in use at your site and suggest improvements to your compressed air distribution system.

Our highly trained engineers offer a broad range of service packages, including 24-hour coverage, and can also cater to more sporadic needs if necessary.

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FAQs about Air Compressors in Merthyr Tydfil

What is the recommended frequency for air compressor maintenance?

Air compressors should be maintained as per the manufacturer’s guidelines, but at least once a year. Regular maintenance prevents rusting and damage due to water absorption by the compressor oil, ensures reliability, reduces pressure drops and electrical load, thereby lowering running costs. We offer fixed price service contracts that include routine maintenance, call outs, and breakdowns for your convenience and peace of mind.

How frequently should air compressor oil be checked?

Oil levels in air compressors should be checked weekly. If oil is needed between services, it may indicate a problem that needs further investigation. Standard compressor oil lasts for 4,000 hours or one year, whichever comes first. Specialized oils can extend this duration to 8,000 hours, reducing yearly service requirements. For food producers, we provide food-grade oil to ensure BRC compliance.

How can I tell if my compressor needs servicing?

Modern compressors have service warning lights. For older models, service records should be maintained. We log all services in our database to ensure no service is missed. If you’re unsure about your next service, feel free to ask us.

Merthyr Tydfil and Compressed Air

Air Compressor Servicing Merthyr Tydfil
Merthyr Tydfil and Compressed Air

One of the biggest businesses in Merthyr is General Dynamics. A multinational aerospace and defence company, they produce the UK’s AJAX Armoured Fighting Vehicles at their Merthyr Tydfil hub. In uses like this, compressed air can be used in situations like welding to ensure robust construction. However, a common use in many factories is moving tools and parts, even something as heavy as an armoured vehicle.

Compressed air can be used to drive conveyors, but it’s also sometimes used to create air cushions, effectively creating a hovercraft that can glide across the floor, even with heavy objects, making working with them easy.

Other businesses in the area include OP Chocolate, Stephens & George Print Group, and Simbec-Orion, a clinical research company. Although these may seem like more straight-forward users of compressed air, their need for high-quality gas might be just the same.

In food manufacture, for example, there are rigorous standards to ensure no contaminants enter the food. Even water, normally harmless, can host bacteria that can spoil food and cause illness. Control Gear are experts in the filtration and servicing required to ensure that compressed air exceeds the exacting standards required.

Why Work With Us?

  • 50 Years Experience
  • One of the largest independent Fluid Power companies operating in the United Kingdom
  • Atlas Copco Premier Distributors
  • Diverse Market Coverage including 9 key specialisms

From Iron Hamlet to Industrial Powerhouse: The Transformation of Merthyr Tydfil

Once a small, rural hamlet, Merthyr grew as its proximity to iron ore, coal, limestone, timber, and water helped it support not just one, but four major ironworks. But Merthyr’s growth was not just forged in the ironworks, but in the innovation that surrounded them. What began with the development of wrought iron manufacture and innovative steam engines continues today.

The area is home to companies working in sectors like engineering, manufacturing, defence, food and drink, and pharmaceutical. They will all share a need for compressed air, although they might all use it in quite different ways. For example, compressed air is often used to produce nitrogen, which is an unreactive gas. This can be used to propel powders along a production line without the risk of contamination, to create an inert environment to produce high-quality weld, or even to flush food packaging to prevent spoilage.

Control Gear works with all our customers to understand their needs and ensure that their compressed air meets the precise standards they require, so it’s cost-effective as well as reliable.